These capabilities allow for better resource management and response, improved product release processes and increased packaging throughput.Īsset performance - Asset performance is a common problem in any manufacturing environment. IIoT and MES provide visibility into samples required, taken, delivered, and received, and visibility into sample status, percent complete, expected ETA, testing results and adjustments required. Common problems include samples not taken on time, samples delivered late or not received, lost samples, inability to plan manufacturing adjustments, inability to plan packaging resources and reactive management.
ROCKWELL AUTOMATION SUPPORT OFFLINE
Particularly in processes where products are taken for offline testing and put on hold until the test results are available. QA processes - In most manufacturing operations, visibility into QA processes is always a problem. They also increase productivity per shift.
These capabilities reduce delayed orders, late orders, changeovers and cleanings. IIoT and MES provide scheduling capabilities such as longer schedule time horizons, individual schedules for prep, manufacturing, and packaging, order grouping and product campaigns, and raw material demand visibility. Common problems include adequately scheduling prep activities in advance of orders, scheduling product campaigns, grouping orders on the schedule, seeing raw material demands in advance and time horizons that are too short. Scheduling - Manufacturing scheduling, particularly line-level scheduling, is always a problem because of disruptions to the manufacturing process. These capabilities reduce material losses, variations and deviations, and reduce adjustments and rejects caused by material processes.
ROCKWELL AUTOMATION SUPPORT VERIFICATION
IIoT and MES increase material accuracy with automated scanners, verification of materials, lot numbers and expiration dates, and overrides required for substitutes, materials near expiration and additional lot numbers. Common problems include incorrect materials, no verification processes, lot numbers, expiration dates, and excessive deviations, losses and adjustments. The right material is crucial in order to correctly produce the right product. Product/manufacturing accuracy - Material accuracy is always an issue in any manufacturing operation.
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